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EconCore from Leuven (Louvain), Belgium has chosen the excessive velocity, power efficient MEAF 50-H34 extruder for its trial construction of recycled PET (R-PET) ThermHex honeycomb sandwich panels.
The R-PET honeycomb core is product of ninety five% recycled submit-buyer PET from bottles, combining sustainability with the superior mechanical residences from PET-cloth. the brand new extrusion technology will additionally feature prominently on the MEAF stand at K2019, stand A22, hall 17.
“We need to deliver a sensible, inventive and sustainable product to market that contributes towards the circular economic system of plastics,” says Wouter Winant, Technical supervisor at EconCore. “Our R-PET core presents excessive stiffness and electricity in compression and shear, extreme temperature balance and has mind-blowing weight to cost ratio. in addition to the CO2 discount because of the use of recycled material, the R-PET honeycomb core additional reduces the CO2 footprint thanks to the lessen weight of manufactured elements. Of path this needs to be produced in a value-positive approach, for which we have chosen the MEAF 50-H34 extruder, as a cheap however particularly productive flat die extruder at the beginning of the construction manner,” Winant continues.
“With their excessive throughputs, extruding as much as 1,200 kg per hour whereas the use of simplest kWh per kg, the sheet extruders of this collection are presently among the many ideal in the market,” adds Ardjan Houtekamer, Technical Director at MEAF. “Our extrusion lines are splendid for each single and multi-layer extrusion functions and can produce up to eight layers, the usage of more than a few materials together with PP, PS, HIPS, PET, PE, PA, PLA, TPE, EVOH barrier and others.”
The MEAF H-sequence extruders have a special energy-productive design by which all critical parts have been optimised with the aid of the enterprise’s engineers. thanks to their compact construct, the machines have a small footprint, making it optimum for production areas the place area comes at a premium.
EconCore’s thermoplastic honeycomb expertise allows for for construction of honeycomb panels inside a continuous and in-line integrated method. all over the successive construction steps polymers are extruded, vacuum shaped and folded right into a honeycomb core. This consequences in a totally good value method, supreme for big volume functions. moreover, lamination of skin layers is usually in-line built-in with the continual honeycomb core creation, enabling for one-shot production of introduced cost sandwich panels or elements.
The EconCore technique can produce both general flat panels as well as thermoformable ones. The latter category definitely has a broader range of applications, on the grounds that these panels may also be pressed in any required form or shape. EconCore expects that the developed procedure and R-PET items will notably be provided to the car industry, because motor vehicle producers are continually trying to find lightweight substances with particular temperature requirements, that may also be produced in a value-positive way. at the equal time, the items fit well to other gigantic volume applications, together with furnishings as an example.
photograph provided via EconCore
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