Cut to length steel door frame roll forming machine

Cut to length steel door frame roll forming machine

Low investment high profit cut to length steel door frame High Standard Qualified Steel Frame Door Roll Forming

Products Detail

Specification of this Cut to length steel door frame roll forming machine

Working Flow:

Hydraulic decoiler→ entrance table &guide→flattening→loop→servo feeding→Punching 1→Punching 2→Punching 3→loop →feeding→roll forming→post cutting →output table

Parameters of this Cut to length steel door frame roll forming machine
 
1.Technical parameters:

No.

Main Parameter of Door Frame Roll Forming Machine

1

Suitable to process

Color steel plate

2

Width of the plate

220mm

3

Rollers

17 rows

4

Dimensions

8200*1450*1510mm

5

Power

7.5+4kw

6

Thickness of the plate

1.2mm

7

Productivity

10-15m/min

8

Material of the cutting blade

Cr12

9

Diameter of the roller

Φ70mm

10

Weight

About 3.4T

11

Voltage

380V 50Hz 3phases

15

Control system

PLC control

2. Machine Components

1: 3T hydraulic decoiler
Single unrolling machine, one side can put material
Adopt automatic hydraulic system for expand
Coil weight (Max)
3000kg
Inter diameter
420mm-510mm
Maximal out diameter
1300mm
Oil cylinder dia
100mm
Coil width (Max)
500mm
Working speed
0-15m/min adjustable
Main motor power
4KW AC motor
Hydraulic power
3kw
Frequency converter brand
Yaskawa
De-coiler should be with Loop control and hold down, and with baffle for forbid coil fall down
The decoiler has 4 segments
Color
blue
Quantity
1 set

 

2: Entrance table guide→flattener
Armed adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattene
Entrance table-guide
adjustable
Entrance width range
150-300mm
Entrance and guide roller
diameter is ¢65mm, material is sae1045, HRC48-52° surface with chrome
Quantity
1
The quantity of leveler rolls must be planned according to thickness 0.8mm to 1.5 mm.
Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
Flattener roller material
SAE 1045 thermal treatment hardness 48-52 HRC
Diameter of flattener shaf
¢56mm, material is SAE 1045, hardening and tempering
Power
4KW AC motor
Speed
0-15m/min
Speed controlled by frequency converter brand
Yaskawa
Color
main color in blue, drive parts by yellow
Quantity
1
  
 
3: Servo feeding and punching system
Servo feeding system
This system adopt servo feeding to make high speed and precision
Servo power
3KW
Servo brand
Yaskawa (made in China)
Feeding roller
SAE 1045 thermal treatment hardness 48-52 HRC.
Feeding material requirement
width min 150mm
Material spec
thickness between 0.8mm and 1.5mm
Punching (include hydraulic station)
Base on customer provide punching drawing, this machine need adopt 5 units hydraulic punching system
Hydraulic station with Storage tank for provides pressure oil quantity in a short period of time, to meet the requirements of speed pressure
The whole punching operation should be automated and controlled by a program installed in the PC which is located in the operator's console.
Hydraulic power
7.5kw
Working pressure
12-20Mp adjustable
    
 
4:Feeding→roll forming→rectify device→post cutting
Feeding
Profile steel thickness
between 0.8mm and 1.5mm
Feeding system
adjustable by hand wheel
Feeding width range
150-300mm
Feeding roller
diameter is ¢56mm, material is ASTM52100, HRC58-62egeree


 
roll forming
Main motor power
5.5kw, AC motor, side motor to save space
Machine Voltage, Frequency, Phase
380 V, 50 Hz, 3Phase
Roll station
17stations (base on final design)
Roller material
Gcr15, 58-62,HRC hardness and chrome plated surface
Shaft diameter
¢65mm material: SAE1045
rectify device
two station safter roll forming,
Function
for revise the end product up and down/ left and right to straightness
Roller material: Roller material
GCR15 quenched 58°-62°finishing turning CNC
Adjust by hand wheel
Post cutting system
Cutting after forming
Cut the sheet after roll forming to required length
Material of blade
Cr12, 58-62 HRC hardness
Cutting blade
1 set
Cutting power
by hydraulic, 7.5KW with Storage tank
Working pressure
10-20Mpa adjustable
Length measuring
Automatic encoder length measuring, brand: Omron

 

5: Output table
Frame
welding by tube
Size
about 2.0m long*0.3mwide*0.9mhigh
One out table with support roller
Supporter roller
ASTM 1045 with chrome
Diameter of rollers
55mm
Color
Blue
Quantity
2 units

 

6: hydraulic station
Hydraulic power
7.5kw
Working pressure
12-20Mp adjustable
Solenoid valve
6 groups (one for cutting)
Hydraulic oil
46# hydraulic oil
Quantity
1
Color
blue

 

7: Control desk
Voltage, Frequency, Phase
380 V, 50 Hz, 3Phase
Control panel
Button-type switch and touch screen
Unit of length
millimeter (switched on the control panel)
Language
English/Chinese
PLC brand
Panasonic
Frequency converter brand
Yaskawa, quantity: 1
Touch screen
Taiwan Weinview

 

Tag:

Glazed Tile Roll Forming Machine,cold Roll Forming Equipment

NOTICE
Please read following tips carefully.
ABOUT AFTER SALES SERVICE:
1. Machine to be installed and commissioned by our technicians. We can send our technician to install the machine accordingly if the buyer need.
2. Training: the buyer should charge of visa, return ticket, food and accommodation overseas and USD100/person/day for salary.
3. Technician: Normally need one or two technician.
4 Training time: one week (contains the time of installation and adjustment)
5. It is in same condition if the buyer need the seller to send the interpreter.
GUARANTEE:
1. Warrenty period: Except the wearing parts, 12 months guarantee for machine and 6 months guarantee for electric appliance after shipment. During guarantee time, if the parts are broken caused by the product problem, seller will offer the parts by free,and we will provide the technical support for the whole life. 2. Breakage problem: If the parts were broken caused by the mishandling by buyer, buyer needs to buy the parts from seller.
 
Pictures of this Cut To Length Steel Door Frame Roll Forming Machine
 
 
 
Looking forward to your inquiry for this Cut To Length Steel Door Frame Roll Forming Machine

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