Specification of this Shutter door roll forming machine fully automatic machine made in China
1 Components：This machine is composed by 3T passive feeding device,main forming machine,back cutting device,hydraulic station,computer cabinet,run-out table.
2 Flow Chart：Feeding--leveling--roll forming--punching and cutting after forming--run out table
Parameters of this Shutter door roll forming machine fully automatic machine
A, Main technical parameter
1. Material specification:expanding width:140mm,thickness 0.8-1.2mm, yield strength≤G250Mpa
2. Forming speed:15m/min(not including the stop cutting time)
3. Rollers:14 groups main forming rollers
4. Material of rollers:No.45# fine steel coated with chrome
5. Material of main shaft:No.45# fine steel with treatment
6. Diameter of main shaft: 50mm
7. Main motor power:5.5KW
8. Motor power of hydraulic station:3KW
9. Pressure of hydraulic station:12Mpa
10. Electronic control system:PLC control system
11. Punching,cutting type: hydraulic drive,punching and cutting after forming
12. Material of cutting blade:Cr12 with quenching
Main Technical Parameters
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Item
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Parameters
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Material Information
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Coil Material
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Steel
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Thickness
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1.5-3mm
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Yield Strength
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G550Mpa
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Roller Material
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Gcr15 HRC 58-62
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Shaft Material
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High grade 45# steel
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Shaft Diameter
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76mm
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Main Motor Power
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15kw
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Forming Speed
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8-12m/min
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Forming Stages
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18 stages
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Drive Mode
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Motor + Chain drive
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Punching Power
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7.5kw
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Cutting Type
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Hydraulic Mold Cutting
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Cutting Blade Material
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Cr12 Mov
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Main Machine Components
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Item
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Quantity
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Decolier
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1 set
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Feeding and Guiding Device
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1 set
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Roll Forming Line
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1 set
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Hydraulic Cutting Device
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1 set
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Hydraulic Station
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1 set
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Control System
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1 set
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Product Collecting Table
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2 pieces
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Packing & Delivery
- A 40 feet container is required
2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film
3. Spare parts and some small parts packed in plastic tooling box
4. All Components Fixed by steel wire with Container.
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1: 3T hydraulic decoiler
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Single unrolling machine, one side can put material
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Adopt automatic hydraulic system for expand
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Coil weight (Max)
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3000kg
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Inter diameter
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420mm-510mm
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Maximal out diameter
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1300mm
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Oil cylinder dia
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100mm
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Coil width (Max)
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500mm
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Working speed
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0-15m/min adjustable
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Main motor power
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4KW AC motor
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Hydraulic power
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3kw
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Frequency converter brand
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Yaskawa
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De-coiler should be with Loop control and hold down, and with baffle for forbid coil fall down
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The decoiler has 4 segments
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Color
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blue
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Quantity
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1 set
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2: Entrance table guide→flattener
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Armed adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattene
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Entrance table-guide
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adjustable
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Entrance width range
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150-300mm
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Entrance and guide roller
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diameter is ￠65mm, material is sae1045, HRC48-52° surface with chrome
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Quantity
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1
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The quantity of leveler rolls must be planned according to thickness 0.8mm to 1.5 mm.
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Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
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Flattener roller material
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SAE 1045 thermal treatment hardness 48-52 HRC
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Diameter of flattener shaf
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￠56mm, material is SAE 1045, hardening and tempering
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Power
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4KW AC motor
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Speed
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0-15m/min
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Speed controlled by frequency converter brand
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Yaskawa
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Color
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main color in blue, drive parts by yellow
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Quantity
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1
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3: Servo feeding and punching system
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Servo feeding system
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This system adopt servo feeding to make high speed and precision
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Servo power
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3KW
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Servo brand
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Yaskawa (made in China)
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Feeding roller
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SAE 1045 thermal treatment hardness 48-52 HRC.
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Feeding material requirement
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width min 150mm
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Material spec
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thickness between 0.8mm and 1.5mm
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Punching (include hydraulic station)
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Base on customer provide punching drawing, this machine need adopt 5 units hydraulic punching system
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Hydraulic station with Storage tank for provides pressure oil quantity in a short period of time, to meet the requirements of speed pressure
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The whole punching operation should be automated and controlled by a program installed in the PC which is located in the operator's console.
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Hydraulic power
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7.5kw
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Working pressure
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12-20Mp adjustable
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4:Feeding→roll forming→rectify device→post cutting
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Feeding
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Profile steel thickness
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between 0.8mm and 1.5mm
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Feeding system
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adjustable by hand wheel
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Feeding width range
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150-300mm
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Feeding roller
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diameter is ￠56mm, material is ASTM52100, HRC58-62egeree
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roll forming
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Main motor power
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5.5kw, AC motor, side motor to save space
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Machine Voltage, Frequency, Phase
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380 V, 50 Hz, 3Phase
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Roll station
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17stations (base on final design)
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Roller material
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Gcr15, 58-62,HRC hardness and chrome plated surface
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Shaft diameter
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￠65mm material: SAE1045
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rectify device
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two station safter roll forming,
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Function
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for revise the end product up and down/ left and right to straightness
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Roller material: Roller material
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GCR15 quenched 58°-62°finishing turning CNC
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Adjust by hand wheel
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Post cutting system
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Cutting after forming
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Cut the sheet after roll forming to required length
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Material of blade
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Cr12, 58-62 HRC hardness
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Cutting blade
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1 set
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Cutting power
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by hydraulic, 7.5KW with Storage tank
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Working pressure
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10-20Mpa adjustable
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Length measuring
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Automatic encoder length measuring, brand: Omron
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5: Output table
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Frame
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welding by tube
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Size
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about 2.0m long*0.3mwide*0.9mhigh
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One out table with support roller
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Supporter roller
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ASTM 1045 with chrome
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Diameter of rollers
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55mm
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Color
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Blue
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Quantity
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2 units
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6: hydraulic station
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Hydraulic power
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7.5kw
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Working pressure
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12-20Mp adjustable
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Solenoid valve
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6 groups (one for cutting)
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Hydraulic oil
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46# hydraulic oil
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Quantity
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1
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Color
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blue
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7: Control desk
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Voltage, Frequency, Phase
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380 V, 50 Hz, 3Phase
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Control panel
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Button-type switch and touch screen
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Unit of length
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millimeter (switched on the control panel)
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Language
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English/Chinese
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PLC brand
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Panasonic
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Frequency converter brand
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Yaskawa, quantity: 1
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Touch screen
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Taiwan Weinview
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