Shutter door roll forming machine fully automatic machine made in China

Shutter door roll forming machine fully automatic machine made in China

Specification of this Shutter door Roll Forming Machine Fully Automatic machine 1 Components: This machine is composed by 3T passive feeding device,main forming machine,back cutting device,hydraulic

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Specification of this Shutter door roll forming machine fully automatic machine made in China

1 Components:This machine is composed by 3T passive feeding device,main forming machine,back cutting device,hydraulic station,computer cabinet,run-out table.

2 Flow Chart:Feeding--leveling--roll forming--punching and cutting after forming--run out table

Parameters of this Shutter door roll forming machine fully automatic machine

A, Main technical parameter

1. Material specification:expanding width:140mm,thickness 0.8-1.2mm, yield strength≤G250Mpa

2. Forming speed:15m/min(not including the stop cutting time)

3. Rollers:14 groups main forming rollers

4. Material of rollers:No.45# fine steel coated with chrome

5. Material of main shaft:No.45# fine steel with treatment

6. Diameter of main shaft: 50mm

7. Main motor power:5.5KW

8. Motor power of hydraulic station:3KW

9. Pressure of hydraulic station:12Mpa

10. Electronic control system:PLC control system

11. Punching,cutting type: hydraulic drive,punching and cutting after forming

12. Material of cutting blade:Cr12 with quenching

Main Technical Parameters

Item

Parameters

Material Information

Coil Material

Steel

Thickness

1.5-3mm

Yield Strength

G550Mpa

Roller Material

Gcr15 HRC 58-62

Shaft Material

High grade 45# steel

Shaft Diameter

76mm

Main Motor Power

15kw

Forming Speed

8-12m/min

Forming Stages

18 stages

Drive Mode

Motor + Chain drive

Punching Power

7.5kw

Cutting Type

Hydraulic Mold Cutting

Cutting Blade Material

Cr12 Mov

Main Machine Components

Item

Quantity

Decolier

1 set

Feeding and Guiding Device

1 set

Roll Forming Line

1 set

Hydraulic Cutting Device

1 set

Hydraulic Station

1 set

Control System

1 set

Product Collecting Table

2 pieces

Packing & Delivery

  1. A 40 feet container is required
    2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film
    3. Spare parts and some small parts packed in plastic tooling box
    4. All Components Fixed by steel wire with Container.

1: 3T hydraulic decoiler

Single unrolling machine, one side can put material

Adopt automatic hydraulic system for expand

Coil weight (Max)

3000kg

Inter diameter

420mm-510mm

Maximal out diameter

1300mm

Oil cylinder dia

100mm

Coil width (Max)

500mm

Working speed

0-15m/min adjustable

Main motor power

4KW AC motor

Hydraulic power

3kw

Frequency converter brand

Yaskawa

De-coiler should be with Loop control and hold down, and with baffle for forbid coil fall down

The decoiler has 4 segments

Color

blue

Quantity

1 set

 

 

2: Entrance table guide→flattener

Armed adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattene

Entrance table-guide

adjustable

Entrance width range

150-300mm

Entrance and guide roller

diameter is ¢65mm, material is sae1045, HRC48-52° surface with chrome

Quantity

1

The quantity of leveler rolls must be planned according to thickness 0.8mm to 1.5 mm.

Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)

Flattener roller material

SAE 1045 thermal treatment hardness 48-52 HRC

Diameter of flattener shaf

¢56mm, material is SAE 1045, hardening and tempering

Power

4KW AC motor

Speed

0-15m/min

Speed controlled by frequency converter brand

Yaskawa

Color

main color in blue, drive parts by yellow

Quantity

1

 

3: Servo feeding and punching system

Servo feeding system

This system adopt servo feeding to make high speed and precision

Servo power

3KW

Servo brand

Yaskawa (made in China)

Feeding roller

SAE 1045 thermal treatment hardness 48-52 HRC.

Feeding material requirement

width min 150mm

Material spec

thickness between 0.8mm and 1.5mm

Punching (include hydraulic station)

Base on customer provide punching drawing, this machine need adopt 5 units hydraulic punching system

Hydraulic station with Storage tank for provides pressure oil quantity in a short period of time, to meet the requirements of speed pressure

The whole punching operation should be automated and controlled by a program installed in the PC which is located in the operator's console.

Hydraulic power

7.5kw

Working pressure

12-20Mp adjustable

 

4:Feeding→roll forming→rectify device→post cutting

Feeding

Profile steel thickness

between 0.8mm and 1.5mm

Feeding system

adjustable by hand wheel

Feeding width range

150-300mm

Feeding roller

diameter is ¢56mm, material is ASTM52100, HRC58-62egeree


 

roll forming

Main motor power

5.5kw, AC motor, side motor to save space

Machine Voltage, Frequency, Phase

380 V, 50 Hz, 3Phase

Roll station

17stations (base on final design)

Roller material

Gcr15, 58-62,HRC hardness and chrome plated surface

Shaft diameter

¢65mm material: SAE1045

rectify device

two station safter roll forming,

Function

for revise the end product up and down/ left and right to straightness

Roller material: Roller material

GCR15 quenched 58°-62°finishing turning CNC

Adjust by hand wheel

Post cutting system

Cutting after forming

Cut the sheet after roll forming to required length

Material of blade

Cr12, 58-62 HRC hardness

Cutting blade

1 set

Cutting power

by hydraulic, 7.5KW with Storage tank

Working pressure

10-20Mpa adjustable

Length measuring

Automatic encoder length measuring, brand: Omron

 

5: Output table

Frame

welding by tube

Size

about 2.0m long*0.3mwide*0.9mhigh

One out table with support roller

Supporter roller

ASTM 1045 with chrome

Diameter of rollers

55mm

Color

Blue

Quantity

2 units

 

6: hydraulic station

Hydraulic power

7.5kw

Working pressure

12-20Mp adjustable

Solenoid valve

6 groups (one for cutting)

Hydraulic oil

46# hydraulic oil

Quantity

1

Color

blue

 

7: Control desk

Voltage, Frequency, Phase

380 V, 50 Hz, 3Phase

Control panel

Button-type switch and touch screen

Unit of length

millimeter (switched on the control panel)

Language

English/Chinese

PLC brand

Panasonic

Frequency converter brand

Yaskawa, quantity: 1

Touch screen

Taiwan Weinview

 
Pictures of this Shutter door Roll Forming Machine Fully Automatic machine
 

 

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